How do we make a shopping bag?
Designing a shopping bag
Design is the first impression that attracts you to ashopping bag. We at Zedpack, provide appealing print designs that reflect the identity of your brand, and also construct communication around them. Building communication implies gaining trust of your audience, which talks about whyyour brand is the best. Besides, each shopping bag is made from premium non-woven fabric that allows you to discharge your duty towards the environment and disseminatethe message about being socially responsible.
We have a team that works on building the exact prototype you want. With the best experts of the industry, Zedpack provides a premium range of shopping bags with ideas that are totally out-of-the-box. Moreover, we also understand the value of brand, and promise to keep your exclusive design safe with us.
Gravure printing cylinder:
Zedpack uses gravure printing cylindersto make sure the design you demand is perfectly imprinted on your non-woven shopping bag. Our machine uses high speed, and bestquality printing methods, ensuring you effective and efficient delivery.
Furthermore, our cylinder is etched with cells of different depth. The cells hold the ink that is transferred to the substrate. Then our premium non-woven fabric is pressed against the inked cylinder on a rotary press, and your designis transferred directly over the non-woven fabric. This is unlike the offset printing process, which uses an interim cylinder. Also, our printing cylinders deliverthe full range of tonal values in photographs, ideal for your design to remain intact in the long run.
We have a set of gravure printing machines ready to provide the desired result for your non-woven bag. Our printing machines include 9 colourroto gravure, 8 colourroto gravure, 6 colourflexo gravure, and 4colour offset. In addition, each machine has 8 to 10 printing units. Every production has a different set of cylinders, and the machines can be extended by adding converting elements, according to your demand.
Zepack Private Limited also makes sure that the front and back of your design is printed in one-go.
Inspection of Quality control:
Our non-woven fabrics go through various phases of inspection before we finally convertthem into your designer bags. It involves finding out whether the fabricis providing the same solution you look forward to, if the designmeets the output we are expecting, is the design imprinted matching your brand’s intended communication, and whether the quality is matching the norms set by the industry or not.
Lamination and slitting of a bag:
Lamination is our next step, which improves the quality of non-woven fabric. At Zedpack, we offer lamination that provides higher stiffness, and greater clarity for unprinted laminated structure. In fact, the adhesive (liquids) we use turns into gases, decreasing the solvent retention. What’s more, a proper temperature helps to shorten the curing time.
Our bags are characterized bytheir durability, and water resistance, with a touch of simplicity and elegance that you can’t miss.
After lamination, we slit the non-woven fabrics according to the dimension stated by you and convert it into your favouritedesigner shopping bag.
Forming a bag:
The conversion of non-woven fabric to a bag is done in two ways,i.e., using the automatic machine which uses the ultra-sonic heat seal technology, or using the stitching machine which sews the fabrics and transforms it into a bag.
At Zedpack, we use the ultra-sonic heat seal technology which enables us to reduce both the costs and product waste, while providing strong product protection for your bag. The technology also enables us to produce more sustainability,and offers our crucial benefits to Mother Nature.What’s more, with our technology, we minimize the risk of diminished seam quality and leakageby using high frequency vibrations that remove product residues.
Packaging and warehousing:
After we process your designer bags, we package them and safely deliver it to our warehouse. Our team ensures that your bags are not directly exposed to any sort of moisture, and stay protected from moths.
The same team at warehouse, for the one last time, goes through a series of quality checks before packaging the premium non-woven bags in corrugated boxes. It involves finding out, whether your bag is in the condition we expect it to be, and completely fulfill all your requirements or not.
Finally, we deliver the bags to you. It is time to open your box of happiness, and start spreading your brand’s awareness. Besides, making your bag look responsible towards the environment, you can also expect people to talk about your premium bags in the market, and the unique image it creates. What’s more, the people that now walk out of your outlet are your live advertisers, with the premium range of bags in their hands.